Contents:
MiG-29X Multirole Fighter
Југословенска Савезна Република Хрстровокиа
Hrstrovokia
Југословенска Савезна Република Хрстровокиа
Hrstrovokia
MiG-29X [X stands for Хрстровокиа or Hrstrovokia] is a 2022 deep modernization of the MiG-29A produced under license by Hrstrovokian Aerospace Systems. HAS is a subsidiary of Yugoimport–SDPR and this project featured extensive technical co-operation and consultation from Utva Aviation Industry, Russian Aircraft Corporation, Israeli Aircraft Industries, VIAM and Klimov. The aircraft is assembled entirely at the HAS factory in Pančevo, Yugoslavia. Each unit cost €45 million, a hefty price tag for what might be deemed, a retrofitted MiG-29A. However, the MiG-29X is a vastly superior aircraft to its predecessor and outperforms it in every category.
Rather than outsource modification to another nation, the Ministry of Defence sought to build the MiG-29X in Yugoslavia through the Lastochka Project; the building of technical expertise and industrial capacity necessary to sustain a competent domestic aircraft manufacturing industry was of vital importance to MoD. It was believed the MiG-29X program would be the first step in such an undertaking while also ending complete reliance on foreign powers for Yugoslavia's defence procurement needs - MiG-29X represents a technological leap for the aviation industry of Yugoslavia. The next move would be to resurrect the Novi Avion project. MiG-29X is currently in service with the Yugoslav Federative Republic of Hrstrovokia & The Mountainous Flat Country of 7 Trees.
DESIGN & CONSTRUCTION
MiG-29X incorporates advanced digital fly-by-wire controls, an all new glass cockpit, enhanced avionics, upgraded engines, and expanded weapons selection. The fuselage of the MiG-29X is made of lightweight aluminum-lithium and aluminium-copper alloys, which provide strength and durability while keeping the weight of the aircraft low. The wings, tail, and other structural components are made of composite materials, such as CFRP [Carbon Fibre Reinforced Polymer], which provide high strength and stiffness with minimal weight. The mount, nacelles, and other components of the engine are made of titanium alloy, which is a lightweight and strong material that is also resistant to high temperatures.
All of the stress-critical materials used in the composition of the wings and fuselage have been replaced with high-strength aluminum-lithium alloys such as 7050-T7451. 7050-T7451 is a high-performance aluminum-lithium alloy used in the fuselage frame, wing spars, and bulkheads. The numbers in the name indicate the specific alloy composition and tempering treatment of the material. The first two digits, "70", indicate that the alloy is part of the 7xxx series of aluminum-lithium alloys, which are known for their high strength-to-weight ratio. The next two digits, "50", indicate that the alloy contains approximately 5% zinc and 2.5% magnesium, which helps to increase its strength.
The "-T7451" designation indicates the tempering treatment that the material has undergone. The "T7" indicates that the alloy has been solution heat treated and then artificially aged, while the "451" indicates that the material has been stretched and then artificially aged. This treatment results in a high-strength material with good toughness and excellent fatigue resistance. 7050-T7451 is highly weldable, which makes it easy to join with other components or parts. It also has good corrosion resistance.
T-1000 CFRP composite is used extensively in the MiG-29X; it features on the wings, radome and other structural components. It is also used in the construction of fairings, landing gear doors, and other non-structural components such as the pipes for the fuel system. T-1000 is made from PAN [polyacrylonitrile] precursor fibres that are processed through a series of steps to create a highly aligned and uniform structure. The resulting carbon fibres are then woven into fabrics or used as unidirectional tapes for use in composites. T-1000 is considered to be one of the strongest and most advanced carbon fibres available, with a tensile strength of up to 7 GPa [gigapascals] and a tensile modulus of up to 320 GPa.
IM7/8552 is a high-strength carbon fibre and epoxy resin composite material that is used in several structural components of the MiG-29X. Specifically, it is used in the construction of the MiG-29X's wing skins, stabilators, and other load-bearing components such as wing spars, engine components, and control surfaces. The use of IM7/8552 allows the MiG-29X to be both lightweight and strong, which is essential for high-performance fighter aircraft. The material has excellent stiffness, fatigue resistance, and damage tolerance, making it well-suited for use in the demanding operating environment of the MiG-29X. IM7/8552 is composed of IM7 carbon fibre and 8552 epoxy resin. IM7 carbon fibre is a high-strength and high-modulus fibre made from PAN.
It has a tensile strength of over 600 ksi [4140 MPa] and a modulus of elasticity of over 33 msi [230 GPa], making it one of the strongest and stiffest carbon fibres available. 8552 epoxy resin is a high-strength, high-temperature curing resin that is specifically designed for use in advanced composite materials. It has excellent mechanical properties, including high strength and stiffness, and can be formulated to provide specific performance characteristics depending on the application.
AA2024 is used on the trailing edges, flaps, speedbrake, vertical tails, rudders, covers and access doors. AA2024 is an aluminum alloy that is composed mainly of aluminum, copper, and magnesium. The numbers "2024" refer to the specific composition of the alloy, where the first two digits indicate the major alloying elements [copper], and the second two digits indicate the form of the alloy [heat-treated]. AA2024 is formed using T6 temper, a heat treatment process that involves solution heat treatment followed by artificial aging, the typical tensile strength of AA2024 is in the range of 469-607 MPa [68-88 ksi]. AA2024 provides a high strength-to-weight ratio, good fatigue resistance, and excellent machinability.
The titanium alloy Ti-5Al-25.Sn has been used to significantly armour the cockpit, fuel tanks, and strengthen other vital components of the aircraft such as bulkheads. This not only makes the aircraft lighter but also reduces radar signature, improves the MiG-29X's reliability and lowers its susceptibility to structural fatigues. Ti-5Al-2.5Sn is composed of 5% aluminum, 2.5% tin, the remaining balance being titanium. The addition of tin in Ti-5Al-2.5Sn improves its strength and toughness while maintaining its excellent corrosion resistance properties. The alloy is also known for its low thermal expansion coefficient, which makes it ideal for use in applications that require dimensional stability under high-temperature conditions.
Ti-6Al-4V titanium alloy bolts are used for critical and high-stress applications such as the airframe, engine, and landing gear. They have high strength-to-weight ratio and are corrosion, fatigue and temperature resistant. Fasteners such as HL10-5, which contain titanium, are used on the wings, fuselage, and tail sections of the aircraft. HL10-5 fasteners have high strength, are lightweight, corrosion resistant, and are versatile. 316L stainless steel bolts are used avionics and other non-structural components due to their high corrosion resistance and strength. Due to their low magnetic permeability, 316L stainless steel bolts are utilized for EMI shielding, effectively protecting electronic components from electromagnetic interference.
The undercarriage and wheels have also been replaced and strengthened with 300M steel alloy. 300M steel is a HSLA [High-Strength Low-Alloy] steel alloy that contains several alloying elements, including chromium, molybdenum, nickel, and vanadium, which contribute to its high strength and toughness. The "300" in its name refers to its minimum yield strength of 300 ksi [kilo-pounds per square inch], while the "M" stands for "modified".
The steel is typically heat-treated to achieve the desired mechanical properties, such as high tensile and yield strength, and good ductility. The alloy is known for its high strength, toughness, and fatigue resistance, as well as its ability to withstand high temperatures and high impact loads. 300M is produced using a VAR [Vacuum Arc Remelting] process, which results in a uniform and fine-grained microstructure that enhances the material's mechanical properties.
The life of the airframe has been extended to 8,000 hours, twice that of the standard MiG-29 model. The MiG-29X has a composition of 45% carbon-fibre composites, 40% metals [aluminum-lithium, aluminium-copper, titanium, steel], and 15% other materials. Metals represents just 25% of the aircraft's surface, further reducing detectability to radar.
RAM in the form of a nanoferrite/liquid-silicone-rubber composite has been utilized to absorb and reduce the reflection of radar emissions, including those in the X-band, Ku-band, and Ka-band frequencies. The canopy of the aircraft is treated with a similar nanocoating to minimize the radar return of the cockpit and pilot. This composite is applied as a coating on the exterior surfaces and panels of the aircraft to decrease its radar cross-section, thus making it less visible to radar while also providing EMI shielding.
The nanoferrite composite was perfected by Military Technical Institute. It is composed of BaFe12O19 [Barium Hexaferrite] and PDMS [Polydimethylsiloxane], which possesses good mechanical properties due to the flexibility and strength of PDMS. The fabrication process of the composite is straightforward and cost-effective, involving solution mixing followed by curing. This composite has excellent microwave absorption capabilities, resulting from the magnetic and dielectric properties of the barium hexaferrite, making it suitable for use in electromagnetic interference shielding and radar-absorbing materials. The RAM is applied as a dallenbach layer.
Moreover, the BaFe12O19 and PDMS composite demonstrates good thermal stability, chemical resistance, resistance to temperature variations, and moisture resistance, making it suitable for application in harsh environments. The nanoferrite particles in the composite provide high magnetic anisotropy, thereby enhancing the absorption of electromagnetic waves, while the PDMS matrix improves flexibility and durability. The application process requires careful attention to detail to ensure that the composite material is evenly distributed across the surface of the aircraft and adheres properly. The composite material needs to be cured fully to ensure that it forms a strong bond with the surface of the aircraft. The radar signature of the aircraft is reduced by four to eight times over the basic MiG-29.
In addition to these upgrades, HAS has replaced 100% of analogue subsystems with electrical or digital components where possible. For internal wiring of electronic and electrical equipment, Seamless-T M22759 Composite Aerospace Wire has been used extensively. M22759 wires are known for their superior electrical properties, including excellent dielectric strength, low dielectric constant, and low loss tangent. Seamless-T M22759 wires feature an additional layer of PTFE tape that is applied over the insulation to provide additional protection against abrasion and cut-through. LITEflight EP Fibre Optic Cable is used in communications systems for its high-speed data transmission with rates of up to 10 Gbps over a single fibre and excellent EMI resistance [electromagnetic interference].